Introduction

It is well known that  proper Hygienic conditions is one of the most important requirement in preventing the spread of infection. Poor hygienic condition at and around work place create very fertile and conductive environment for cross infection and contamination in the production and packaging areas. It is therefore very important that  Ayushraj Enterprises Pvt. Ltd.  has a robust hygienic policy in place  in order to minimise the risks of infection and contamination via human & non human sources operating in production, storage & packaging areas.

Objective:-

The objective of the policy is to make every member of the staff understand and appreciate the importance of personal as well as work place hygiene and to enable him to practice the policy guideline in day to day  operations so that the risks of infections & contaminations are avoided.

The main purpose of hygiene in the workplace is to produce  products that are fit to consume or use  in preparation of medicines .

To maintain the required levels of hygiene in the workplace, everyone must   be continuously kept aware of  the risks in  not following the  hygienic  practices at workplace.  It is aimed at

  •  Meeting all the legal and social requirements regarding maintaining hygienic conditions and environment.
  •  designing, manufacturing and supply products that satisfy the standards of hygiene  and resources efficiency.
  •  the management systems that are effective in maintaining standards and meeting the challenges of continuous improvements.

Mission

Our mission with regard to hygiene is to provide products to the public at large which are manufactured under the conditions of the highest standards of cleaning and hygiene commensurate with the world standards.

We believe and recognize that standards of personal and environmental hygiene must be adhered to at all stages so that the customers trust and confidence is not compromised. The ensures to keep staff fully aware at all the times of the potential hazards of violating guiding lines on Hygiene.

Duties and Responsibilities

All managers with responsibility for services that handle production must ensure that all relevant staff are aware of, and adhere to, this Policy. A production  handler is anyone who is involved in the handling or preparation of extraction from herbs or production of drugs.

This Policy will be regularly reviewed and updated in accordance with developments in legislation, with particular reference to identifying points that are critical to general hygiene.

Scope of coverage

The guidelines under the policy are binding on all AEPL employees, and on all the visitors, vendors, contractors & consultants, volunteers etc dealing with the company . Relevant topical areas are given below. These are only indicative and  not exhaustive.

 

1.    Cleaning Policy

Hygiene starts with each person in the workplace. Therefore everyone must understand the importance of following personal and work place hygiene.

Every person working in the operations area must:

follow  the correct  hand-washing procedure, wear the appropriate protective clothing, maintain the cleanliness of hair, skin, nails, and personal clothing  and follow the rules on jewellery and personal items.

To keep the workplace clean and hygienic,  all must dispose of waste and scraps correctly, keep the immediate work area clean and tidy, make sure that equipments  are fit for use and segregate  ingredients and products and keep them  in their proper place
If everyone follows all the rules correctly, adulteration / contamination will not be a problem.

1. Workspace Hygiene

a) Keep your immediate work area clean and tidy

  • immediately after carrying out a task, clean  your work surfaces and the surrounding work area.
  • everything must be visually clean and tidy.
  • return all unused raw materials to the correct storage area as soon as possible.
  • where extracts / tablets/ capsules/ syrups/ granules/ bhasm etc or other products such as packaging materials have fallen on the floor during production they must be cleaned up and placed in the correct waste disposal container as soon as possible.
  • waste must not be allowed to accumulate.

b) Keep tools, utensils and equipments in good order, in a hygienic condition and stored correctly

  • tools, utensils, and equipment are required  to be cleaned immediately after use by following the recommended cleaning procedure , and dried thoroughly, to maintain their good condition.

all tools, utensils, and moveable equipment need to be returned to their original storage area after cleaning.

c) Keep ingredients and  final products separate and in at their assigned places

  • Separate storage areas for raw and  finished / semi finished  products.
  • Return all products to their correct storage areas as soon as possible.
  •  Dry ingredients  should be stored separately.

2     Work in a way that keeps products safe

  • Follow the prescribed procedures to dispose of the waste material.

a) Avoid product contamination and cross-contamination at all stages of processing operationsby maintaining good personal hygiene

  • By storing raw materials and finished products correctly at all stages of the process.
  • By keeping the floors in your work area clean.
  • By keeping work surfaces and equipment clean by preventing pest infestation.

b) Follow the correct procedure for dealing with product contamination and cross-contamination.

  • By informing the most senior person on the premises.
  • By following company traceability procedures to identify contaminated products.
  • By labelling the contaminated product with a ‘Do Not Use’ notice until a decision is made as to what is to be done with the product.

c ) Follow the prescribed guidelines  / procedures for items that may cause allergic reactions

by using separate storage and preparation areas for products known to cause allergic reactions.

  • By using separate production time for products known to cause allergic reactions.
  • By thorough cleaning and disinfection of tools, equipment, and utensils.
  • By applying food labelling that lists all product content.

    2. Hygiene Policy

The hygienic policy is divided into the following heads:-

    3. Use of approved band-aids

Dressing a cut or sore with a cloth bandage is not permitted because the bandage becomes easily soiled with the extract/product particles especially if wet, Bacterial will grow both on the inside and the outside. Besides hands can   not be  washed easily & bacteria can pass through a wet bandage.

At the workplace if you have any wound, cut, sore, abrasion, burn etc, the same must be covered completely with waterproof dressing. Approved bandage is to be mandatorily used. Any loss of wound dressing must be reported  to the production manager without delay.

  4. Policy to Control Foreign body

Ayushraj Enterprises Pvt. Ltd. is in the business of manufacturing Ayush medicine, herbal extracts, other food grade products and conducting analytical and other sensitive tests in the lab. We are committed to produce items absolutely free from any sort of contamination. Foreign matters like general dust insects, straw particles or chemicals, pests and their droppings, feathers or body parts, parts of equipments, nut & bolts, screw falling building plaster pieces, part of packing material like tape, clips, string, pins etc. most likely to fall in the extracts or mix up with the medicines if adequate precautions are not taken.  Besides glass & brittle plastics are very frangile and break easily.  Small pieces & splinters  get intricately mixed up with the products and can not be traced by naked eyes.  Wood clump & splinters, pans, knives, small glass equipments, metal  filings, small jewellery items falling in the products etc. are also the potential sources of foreign matters mixing up.  These items contaminate the products and at time render them  harmful for human consumption.

It is the responsibility of every member of the staff to ensure that foreign matters, of whatever kind and nature, do not mix up with the products at any stage of processing/production.

The following precautions/safeguards are prescribed:-

1. All opening in the ceiling  & walls should be properly plugged to prevent birds, rodent to enter in the production area.

2. Floor should be kept clean  and any crack, hole etc. observed should be plugged to prevent the entry of rats, mice, cockroaches insect etc. in to the production area.

3. Doors/Windows should be kept closed to the extent possible.  All exit/entry should not be kept open. Proper caution should be used.

4. Product should be visually examined to remove any foreign matters which can be detected & seen.

5. Product should be sieved with fine wire mesh to remove small pieces of foreign particle.

6. Foreign matter detective system should be used before sending the products for storage. Metal detector/X Ray Machines are recommended to be installed  at proper places.

7. Dusting should be discreetly done to avoid flying & accumulation of dust on products. Mechanical devices viz Vacuum Cleaner to suck dust is recommended.

8. All loose items should be carefully recorded. They should be accounted for at the beginning and end of each batch/shift to avoid the chances of their missing.

9. Glass items, brittle plastic items should be avoided at the work place. If in  use, they should be properly accounted for.

10. Proper accounting of tools, equipments, knives, scissors etc. should be maintained to avoid their missing in the production area and mixing with the production.

5.  Contamination Control Policy

All the products manufactured  in the  Ayushraj Enterprises Pvt. Ltd . factory premises are meant to be consumed as medicines by the public at large.

The main hazard  is  contamination. This can happen at any point during  the production process.

There are three types of contamination of  products:

bacterial contamination, which happens because people do not follow hygienic practices and take short cuts.

physical contamination takes place from foreign bodies that get into the product, such as glass, metal, or plastic chemical contamination is caused by waste or cleaning chemicals.

It is expected of every employee to follow the prescribed guidelines and instructions  on the operations floor and prevent products from getting  contaminated.